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Pipe bending machine is a type of equipment that can be used for elbows, and it is crucial for the large and medium-sized construction industry. For example, it can be used in the basic construction of railway lines, and the basic construction of roads also has its shadow. In possible situations, it can still be used as a hydraulic jack, but this type of situation is because there is no hydraulic jack application nearby, so it is considered. If we encounter problems with the pipe bending machine throughout the entire application process, how should we carry out maintenance?China cnc pipe bending machine automatic tube bender factory Wonsten will Let you learn together next!

1. Firstly, we can check if some of the weapons and equipment on the pipe bending machine are installed properly, such as the device. If this equipment is not installed properly, we need to install it before we can start using it. As this is a matter of hidden dangers, one should not be careless and should carefully install and inspect it.
2. When we first started using a pipe bending machine, we need to check if there is any dirt around the area where everyone is working. If there is any dirt before, we need to clean it up so that it doesn't easily hinder everyone's work. We need to pay attention to whether there are any liquids that are very prone to falling from the ground during work. If there are any, clean up the oil stains or relocate the work environment.
3. Before applying the equipment, we need to check some key parts of the equipment, such as in areas that are easy to operate. We can wipe some lubricating grease so that the equipment can be used in normal operation under application conditions. If there is a certain situation in the email, everyone should immediately fill up the oil, so as not to easily endanger the equipment's work. Naturally, we should also pay attention when applying lubricating grease.

The pipe bending machine is of little use to our daily life. This device should be used where we need it. With the continuous development of society, there are many facilities in our lives that need to be processed and formed before they can be used. Without a pipe bending machine, many operations may not proceed smoothly.

The pipe bending machine is used for deforming pipelines. Pipes that require deformation and bending are generally made of stainless steel or iron, and only bending equipment can complete the deformation of these materials. It can deform and bend according to our needs. For example, sewers sometimes require a certain degree of bending, and like some exhaust pipes on equipment, bending operations are required to complete.

With the continuous increase of social demand, the varieties of pipe bending machines are generally divided into CNC pipe bending and hydraulic pipe bending. Mainly used for pipeline laying and construction in areas such as power construction, boilers, ships, highway and railway construction, and decoration. It has multiple functions, reasonable structure, and simple operation, bringing convenience to people.The pipe bending machine plays an important role and will be used in thousands of industrial factories and social construction, including our home decoration materials. It brings many good things to our lives, just like a worker silently paying the price for our lives behind the scenes, playing an important role in our lives.

Our company china cnc pipe bending machine automatic tube bender factory specializes in producing pipe bending machines, pipe cutting machines, CNC pipe bending machines, fully automatic pipe cutting machines, and hydraulic pipe bending machines.

When processing materials through a pipe bending machine, it is necessary to meet the processing accuracy standards in order for the materials to meet practical application requirements. However, in the actual operation process, there are also many factors that can affect the processing effect of the material, such as the need to pay attention to thickness and material roughness when selecting raw materials, which often affect the processing quality of the material.

Pipe bending machine

If the selected material is too thick, the ideal processing effect may not be achieved after using a pipe bending machine for processing. The appropriate thickness of the material can improve the processing quality. In addition, some materials have rough surfaces, which can easily affect the processing quality. Therefore, when selecting raw materials, it is necessary to pay attention to thickness and whether they are too rough.

Secondly, the power of the pipe bending machine also has a significant impact on the processing quality. The higher the power of the equipment, the more efficient the material processing can be. In addition, when using the equipment to process the material, workers need to pay attention to whether the focus position is appropriate. The focus position of the equipment should be appropriate, so that it can be more accurate during cutting and processing. Many places also need to pay attention to the processing speed when processing through equipment. The processing speed needs to be consistent with factors such as material thickness, which can improve the processing effect and avoid errors.

There are many factors that affect the machining accuracy of pipe bending machines. Wonsten China cnc pipe bending machine automatic tube bender factory need to have a certain understanding of the application characteristics and skills when selecting equipment for processing, and choose suitable materials for processing operations. They should pay attention to whether the power of the equipment can meet the machining standards, and pay attention to speed control during production operations. This can effectively improve the machining accuracy of materials.

In our daily lives, there are actually many things that we overlook. Simply put, there are many parts in life, even in the most common machines that you won't notice, such as a small component of a refrigerator - a fully automatic pipe bending machine. Below, we will introduce the development of the fully automatic bending machine power system.


With the advancement of technology, various industries have put forward new requirements for existing production. Of course, the fully automatic pipe bending machine, which is a widely used and widely used machine, is no exception.
Pipe bending machine
The purpose of the pipe bending machine during operation is to achieve plastic deformation of the steel pipe by applying a bending moment at a reasonable support point and a bending moment at the force point. However, other steps are added during the process to avoid abnormal deformation of the pipe bending machine during the bending process. Modern machines are bound to face updates and upgrades, and their power sources are constantly improving and improving. In the early days, pipe bending machines were handmade, with the main power source being single or multiple labor workers. The products that needed to be processed were generally small pipe fittings. This processing method has extremely low production efficiency, and the accuracy of the product is not enough, and the pipe shape that the bending machine can process is also limited.


With the development of modern technology, the level of our china cnc pipe bending machine automatic tube bender factory is also improving. There are three current driving methods, namely electric motor, hydraulic, and motor hydraulic hybrid. Most machinery and equipment are driven by electric motors, and different mechanisms can be used to design pipe bending machines that meet the requirements, such as gears, racks, and so on. Hydraulic transmission technology has developed rapidly, with a reasonable structure and convenient and safe operation. Hybrid drive adopts the advantages of hydraulic pipe bending machine and electric pipe bending machine, achieving high production efficiency.

The installation and use of a pipe bending machine for processing operations can be controlled through a CNC program, so the working mode of the equipment is more in line with the development needs of modern industries. When conducting processing operations, it is generally only necessary to adjust the CNC technology operating mode to achieve flexible application purposes, and can also achieve automated processing purposes. The competition between industries is very fierce now. In order to ensure that the production effect of products meets market demand, many industries have started to use this equipment for production, so the application range of the equipment is constantly expanding.


There are many benefits to using a pipe bending machine for processing and production. Firstly, this type of equipment can easily complete complex process flows. Nowadays, many products have greater difficulty and complexity during processing. However, using this type of equipment for material processing and production can complete complex shape making processes through advanced technological means, You can also complete the production and processing procedures for automotive parts and other devices according to the specific requirements of the industry.


Secondly, the working efficiency of the pipe bending machine is very high. When installing and using equipment for application, the speed range is wide. This not only improves the application range during processing, but also helps to improve the material processing efficiency. Moreover, when conducting different processing programs, the speed and cutting method can be adjusted according to actual needs.


In the process of installing and using a china cnc pipe bending machine automatic tube bender factory wonsten's pipe bending machine, not only can the processing quality of the product be effectively improved, but also more maintenance costs can be reduced. This is because the equipment can detect the processing quality of the workpiece during operation, without the need to stop operation before inspection. This can save more time and achieve better application results for industries with larger production volumes.

Most pipe bending machines use a combination of the maximum pipe diameter and minimum bending radius of the bent pipe to demonstrate their ability. Pipe bending machines of different sizes mostly use oil cylinders as their actuators, so the performance of pipe bending machines mainly depends on the hydraulic system. Next, let's take a look at the reasons for the hydraulic system leakage of pipe bending machines!
Hydraulic pipe bending machine
Firstly, the hydraulic system of the pipe bending machine can include both internal and external leaks in the leakage. The internal leakage of the hydraulic system of the pipe bending machine is caused by the phenomenon of oil flowing from the high-pressure chamber to the low-pressure chamber due to gaps, wear, and other reasons in the components. The external leakage of the hydraulic system of the pipe bending machine is a phenomenon where oil is not exposed from the inside of components or pipeline interfaces. Due to internal leakage in the hydraulic system of the pipe bending machine, the system pressure can become unstable, which can lead to production stoppage in severe cases. The external leakage of the hydraulic system of the pipe bending machine can cause waste of oil, pollute the environment, and in severe cases, cause a fire, which can endanger the personal and property safety of workers.


The reasons for the leakage of the pipe bending machine are not only related to the two situations mentioned above, but also to factors such as pressure and assembly clearance. So how should we remedy any problems with the hydraulic system of the pipe bending machine?


Wonsten China cnc pipe bending machine automatic tube bender factory. Let me briefly explain: when there are problems with the hydraulic system of the pipe bending machine, the number of oil pipes can be appropriately reduced. The control valve integration method can be used to prevent problems with the hydraulic system of the pipe bending machine, and regular inspections should also be carried out to prevent problems with the hydraulic system of the pipe bending machine. The editor briefly mentioned above that we should not overly rely on the content of the editor, as it is not the actual situation. We should consider the actual situation for maintenance and protection.

With the rapid development of technological progress, the forms of CNC pipe bending machines are gradually diversified, and the characteristics of elbows are also greatly improved. Micro computer, single chip microcomputer design, program controller, excellent communication AC servo control system and the application of new hydraulic machine electronic devices and hydraulic machine technology make the role of CNC pipe bender increasingly sound. The CNC pipe bending machine will be the key machine equipment for contemporary elbow production and manufacturing.

During the entire process of rolling steel parts on a CNC pipe bending machine, the rolled steel parts are bent due to uneven surface strength under the action of external forces. The rotation management center for bending is located at a high altitude, bearing too much rolling pressure and causing significant plastic deformation, which further expands the bending level of steel components. This issue is particularly prominent when using special tools for stiffness rolling.

Today, let's talk about the load interaction force of CNC pipe bending machines? When the CNC pipe bending machine bends, the car is pulled forward by the water pipe as a load, in order to improve the bending and prevent a part of the wall thickness of the water pipe from being too thin, reducing the rebound force, and improving the propulsion equipment.

When bending, the pressure film not only clamps the water pipe tightly, but also is pushed forward by the driving force to generate a lateral thrust to assist in bending. The elbow arm and bending spindle bearings are connected into an integrated system, the elbow bending mold shaft can be disassembled and replaced, and the clamping mold can be used for up, down, left, and right fitness exercises. This not only ensures reasonable configuration, improves the compressive strength of some mechanical equipment, but also simplifies the construction, thereby simplifying the electrical equipment route. There are many manufacturing industries in which CNC pipe bending machines are used, with key applications in the decoration industry, shipbuilding industry, power construction, high-speed rail construction, heating furnaces, highway bridges, ships, and pipeline laying and renovation.

Proper practical operation of CNC pipe bending machines can ensure the safety of workers' lives and is very beneficial for increasing the service life of CNC pipe bending machines. The elbow not only prevents the car from colliding with the pressure film, ensuring the successful completion of the final bend, but also reduces the clamping damage of the material head and reduces the cost.

The pipe bending machine has brought great convenience to industrial production and its application. The penetration of such excellent equipment is indispensable at the edge of time. The application of bending equipment is a milestone improvement and improvement. This not only further improves the output power of the work, but also has good practical effects on the operation of all social development.
In order to facilitate the cutting of plates of different materials according to the necessary limits, the pipe bending machine must have so many functions. The necessity of specific application at the edge is reflected in different positions such as aviation, light industry technology, metallurgical industry, chemical industry production, building planning and design, shipbuilding, automotive level, professional skills in power engineering, household appliances, decoration engineering, etc.


The pipe bending machine is one of the equipment used to cut its sheet metal due to the constant linear motion of a few cutting heads and another cutting head in the reciprocating method. Because its basic concept is mainly based on the efficiency generated by the upper blade and the fixed lower blade during movement. It also explains the basic working principle of the pipe bending machine. I think they are all power devices that we can master. This basic principle often needs to be applied, mainly through the suspicious gap between the cutting heads. In this case, plates of different thicknesses and materials can be cut.

Wonsten china cnc pipe bending machine automatic tube bender factory specializes in producing pipe bending machines, pipe cutting machines, CNC pipe bending machines, fully automatic pipe cutting machines, and hydraulic pipe bending machines

In our daily life, in fact, it is relatively common for bending pipe processing, but it is not easy to deal with it, and now the probability of using automatic pipe bending machine in industry is relatively large, because using this equipment to process bending pipes can avoid cracks in the processing process, cracks on the elbow, or obvious deformation. Because when the temperature is high, the bend is prone to cracks or deformation, resulting in product deformation. Now let's take a look at the problems that may occur during processing:

1 Crack problem in pipe bending processing: The main reason for the crack is that the steel pipe material has a problem, because the tension of the steel pipe material decreases when the temperature is relatively high, the crack will increase, and some will even damage the automatic pipe bending machine. It is necessary to know that each processing requires multiple bending, and the bending moment of the steel pipe will change at this time. If the material cannot adapt to this change, it will naturally cause bending when the curve centers

2. The change of radian temperature: due to the difference in radian, it will affect the operation of the automatic pipe bending machine and the use of the mold. It is recommended to adjust the bending performance under curved surface conditions, otherwise it is easy to affect the mold cost.

In short, in the process of bending the pipe should also pay attention to the method, because the operation principle of the automatic bending machine is different, the pressure medium will also change. In general, it is recommended to weld the corresponding shell shape first, so that the cost can be reduced in the case of shortening the cycle. Especially for the processing of some large elbows, this method is more simple and effective. 

Of course, before the user's operation, it is necessary to master the use of the automatic pipe bending machine, do not operate blindly, otherwise it is easy to cause damage to the equipment, and the bending process will lose its impact.

 The pipe bending machine is mainly used for pipeline laying and repair in power construction, public railway construction, boilers, bridges, ships, furniture, decoration, etc. It has the advantages of multiple functions, reasonable structure, simple operation, convenient movement, and fast installation. The pipe bending machines produced by Taihe Machinery not only have the function of bending pipes, but also can use the oil cylinder as a hydraulic jack, which is cheap and convenient to use, occupying the leading product position in the domestic pipe bending machine market.


In the traditional production process of pipe bending machines, enterprises will adopt many methods to achieve better surface quality of pipes, including using more advanced and high-end pipe bending machines, using higher strength molds, or using lubricating products. By using high-end pipe bending machines and high-strength molds, enterprises often need to invest a lot of money to complete. Only by using pipe bending lubrication products can they achieve the quality requirements of the enterprise's products at a relatively low cost and quickly. However, in traditional production processes, oil-based bend pipe lubrication products can meet the quality requirements of enterprises in bend pipe production. However, the difficulty in cleaning and environmental pollution of oil-based bend pipe lubrication products are particularly prominent. Therefore, enterprises must adopt more means to eliminate the impact of using oil-based bend pipe lubrication products on the final product quality, and invest more energy and funds in this regard. The arrival of IRMCO elbow water-based lubricating grease not only meets the quality requirements of enterprises for elbow products, but also avoids and reduces the increased investment caused by the use of oil-based elbow lubricating products, completely optimizing the production process of enterprises.


In the application process of traditional oil-based lubrication products, the production efficiency of enterprises is constrained because the fluidity and difficulty in cleaning of oil-based lubrication products have caused pollution to the production environment and workers' working conditions. Eliminating these pollutants often requires a large amount of money and manpower resources. The adoption can reduce or even avoid the human and material costs of cleaning pollution for enterprises, and its washing free and direct welding characteristics greatly improve the production efficiency and product quality of enterprises. The usage of IRMCO water-based bending grease can usually be reduced by 50% -80% compared to traditional lubricants, which can save more costs for enterprises.

The development of pipeline processing industry and automation industry is getting closer and closer. In today's era of automation and numerical control, if the speed is not enough, it means that it must be eliminated. Therefore, the development of hydraulic pipe bending machines has reached a stable level. At its peak, we looked at the future of the automation market in the pipeline processing industry. The core software of the future pipe bending machine will be the era of numerical control. With the progress and development of science and technology, CNC control is gradually withdrawn. System.

Of course, the CNC microcomputer control panel developed at present has been widely used in the bending machine, and the performance is stable. As a result, we have also replaced and upgraded piping equipment such as pipe cutting machines, metal circular saws and pipe shrinking machines. Although this time did not break through the era of the numerical control revolution, the improvement of the push-button no-display control method is also an improvement.

The intelligent manufacturing equipment industry mainly includes pipe bending production line, automatic loading and unloading CNC bending machine, automatic loading and unloading pipe shrinking machine, automatic loading and unloading pipe cutting machine and other pipe processing production line equipment, as well as intelligent development. Pipeline processing machinery and equipment. With our company CNC bending machine, hydraulic automatic bending machine, automatic pipe cutting machine, automatic pipe end forming machine market mature. In order to improve the automation level of CNC pipe bending machine equipment, servo driven automatic loading and unloading production line is adopted. Realized the small copper pipe, multi-bending R-radius pipe, automatic loading and unloading of pipe bender, automatic bending machine, automatic loading and unloading of pipe bender, unmanned workshop of pipe bender, automatic loading and unloading of pipe shrink machine, automatic loading and unloading of pipe cutting machine, automatic loading and unloading of block bar machine, automatic loading of push bending machine, automatic loading of hole punching machine, automatic loading of arc punching machine, automatic loading of round machine, automatic loading of chamfer machine and deburring machine Move the feed. With the increasing number of automatic loading and unloading equipment, the enterprise labor force is further liberated, and automation and intelligence will accompany the entire process of various manufacturing and data control in the enterprise.

With the rapid development of information technology and manufacturing technology, the promotion of automation and intelligent manufacturing equipment has been steadily promoted. In 2010, the sales revenue of industrial automation control systems and instruments, pipe bending machines, CNC pipe bending machines, metal circular saw machines, pipe shrinking machines and CNC machine tools and other parts intelligent manufacturing equipment industry exceeded 300 billion yuan. However, there are still some problems in China's intelligent manufacturing equipment industry: the ability of technological innovation is weak, and core technologies such as new sensing and control still cannot become assets; The automation industry is small in scale, weak in foundation, special sensors, intelligent instruments, etc. Among them, the market share of automation control systems, numerical control systems and robots is less than 5%.

As China's policy support for intelligent equipment manufacturing continues to increase, the future of China's intelligent manufacturing and the two integration of the two will be further expanded the market size can reach trillions of yuan. In the next few years, the average annual growth rate of intelligent equipment manufacturing industry and pipe bending machine automation equipment is expected to exceed 20%. It is expected that by 2025, the scale of intelligent equipment manufacturing will reach trillions of yuan, by 2025, the market share of domestic intelligent equipment and intelligent equipment will exceed 60%, who first layout who has the market, now the general managers and chairmen of various enterprises, to set out the layout of the next 10 years, 15 years, 20 years of product pattern and production pattern, Anyone who despises intelligent equipment and does not have automatic production lines and automatic production capacity within the enterprise is bound to be eliminated by the market.

1 The pipe bending machine can move laterally along the guide rail, which is necessary for the bending machine to align the tube groove of the bending die with the center line of the machine after replacing the bending die. This is better than adjusting the guide on the bed bodyRails and tailstock to adjust the machine center line is simple.

2, complete the linear feed movement (DBB) In the process of bending the pipe, the car is pulled forward by the pipe. In this way, the "positive thrust" is removed, thus eliminating the difference between the car and the bending speedStep problem eliminates the problem of increasing the bending speed "positive thrust" DC motor negative feedback system simplifies the circuit. Because positive thrust is good for bending pipes, especially when bending large diameter pipes,Positive thrust is necessary. So VB pipe bender added a booster.

3. When bending, the car is pulled forward by the pipe as a load in order to improve bending, avoid excessive thinning of the wall thickness of the bending part of the pipe, reduce rebound, and increase the pressurization device. When bending,The mold not only compresses the pipe, but is also pushed forward by the thrust force, forming a side thrust to help bend.

4, elbow arm and bending mandrel are connected as one, bending die shaft can be replaced, clamping die up and down, not only reasonable structure, increase the strength of the mechanical part, but also simple and simple structureThe electrical wiring.

5, into the last corner, the car may collide with the mold, at this time, the "interference zone" function can be used, that is, the mold return → the car continues to feed → the elbow return → the space corner(POB) → Clamp the clamping die → Release the chuck and withdraw the trolley from the interference area → press the die → bend the pipe. In this way, the elbow both avoids the collision between the car and the mold, ensuring the last oneThe successful completion of the bending reduces the clamping loss of the material head and reduces the production cost.

6, the bed adopts welding structure, simple and compact structure.