How to maintain a flat mask machine
In modern society, due to the continuous deterioration of the natural environment and the strengthening of our awareness of protection, the market demand for disposable medical masks and protective masks is constantly expanding. Many customers are keenly aware of this business opportunity and want to enter the work of mask production. However, in view of the unfamiliarity with the mask production process, the purchase of mask raw materials, the selection of mask machine manufacturers, the plan of the mask production workshop, the working specifications of mask production, etc., when inquiring and consulting relevant information and making relevant calculations, Looks very blind and reckless.
During the production of masks by the flat mask machine, the maintenance of the integrated mask machine is very important. The maintenance of the integrated mask machine can not only delay the reduction of the accuracy of the mask machine, but also reduce the probability of repair of the mask machine equipment.
I. Appearance: The mask machine is used for wearing on the face, and some even go into the operating room. Therefore, the production of the mask machine requires the mask machine to be cleaned daily. You can arrange for people to clean the work surface of the equipment and the dishes that hold masks after shutdown and power off every day. Be careful not to use water or oil. You can use other non-toxic and volatile cleaning liquids such as alcohol.
Second, the ultrasonic system: (consisting of an ultrasonic electrical box, an ultrasonic transducer, a welding head, and a connecting line) Check whether the ultrasonic system is clean, especially the ultrasonic electrical box, the ultrasonic transducer (vibrator), and the welding head (mold). It is necessary to monotonically clean without water, and the connection line is not strong. Frequently check the wear level of the ultrasonic welding head (mold) of the flat mask machine. Pay attention to whether the pointers of the voltmeter and ammeter on the ultrasonic electric box are normal.
3. Transmission system:
The drive system of the flat mask machine includes motors, gears, reducers, sprockets, chains, conveyor belts and other components. Check whether the surface of the motor is covered with dust and other things that affect heat dissipation, and whether the gears and sprockets are oiled or attached. Is the chain tightness suitable for foreign matter, is the connecting screw of each transmission part loose? Is the lubricant of the reducer sufficient? Usually, the oil needs to be replaced once every 1000 hours to 1500 hours.
Fourth, the electrical system:
Plane mask machine Check whether the circuit connectors of the mask machine equipment are loose, and are the main power lines, branch signal lines, etc. worn? Ageing? Loose? Is the inside of the electric box clean and monotonous, is the exhaust fan working properly, and so on.
Five: Pneumatic system: (composed of air source filter system, air pipe, cylinder) Is there any water in the air filter inspection? (Air compressor water discharge: the area with high humidity should drain water to the air compressor every day). Check for air leaks in the trachea? Is there a leak in the cylinder? Cylinder magnetic anti-sensor orientation and operation are not normal.
Others: The equipment must not come into contact with corrosive liquids and objects, for example: sweat is very easy to cause equipment parts to rust. If the equipment is not used for a long time, it is necessary to apply anti-rust oil to the drive system and rust-prone parts of the mask machine.
The mask manufacturer required to maintain the flat mask machine equipment according to the requirements. Not only can the repair times of the mask machine be reduced, but also the working life of the imported mask machine can be supplied to the company.